Production rate
Up to 100 bags / min
Primary Packaging · Hayssen Ultima SV
Vertical Form Fill Seal Machine
Forms, fills and seals bags from roll film in one continuous pass - snacks, rice, powders, frozen food and more. Supplied, installed and supported from Puchong, Selangor.
Up to 100 bags / min
Allen-Bradley servo controls
Lifetime service guarantee
Hayssen Ultima SV · intermittent-motion VFFSFull specs
Overview
The Hayssen Ultima SV vertical form fill seal machine
Our Hayssen Ultima SV Vertical Form, Fill and Seal (VFFS) bagging product line features a variety of continuous- and intermittent-motion bag filling systems. These vertical bagger systems support low-, medium- and high-speed packaging applications across a wide range of products and industries, making them the ideal choice for users seeking a reliable vertical form fill seal machine.
All of our VFFS machine models, including the Hayssen Ultima SV, are fully protected by our lifetime service guarantee. We believe our customers are our partners, and we remain committed to ensuring that your vertical bagger is continuously supported by our technicians.
The machine's servo-driven system features an off-the-shelf Allen-Bradley operator interface with an Allen-Bradley control system. Sealing systems for laminate and polyethylene packaging materials can be customised to your application.
Welpack has supplied VFFS packaging systems to snack food, rice, spice and frozen food manufacturers across Malaysia. Our team provides machine selection consultation, installation and ongoing technical support from our Puchong, Selangor facility, so your production line stays running.
Specifications
The numbers, up front
What the vertical form fill seal machine does, at a glance - full datasheet on request.
Key specifications
Controls
Allen-Bradley PLC + colour touch screen
Package width
54 mm min · 203-406 mm max (by frame size)
Package length
76 mm min · 203-711 mm max (by frame size)
Power
230 VAC, single phase, 50/60 Hz, 20 A
Air
2.5 scfm @ 65 psi
Highlights
Affordable intermittent-motion VFFS technology
User-friendly Allen-Bradley control system with colour touch screen
Servo-driven, self-centering pull belts
Patented Measure, Form, Pull film advance - servo driven
Independent stager / cooler: more dwell time, better seals at speed
Heavy-duty jaw assembly with shock and noise cushion
Open frame for ease of access
Applications
What a VFFS machine packs
One bagger, many products - the dosing system and bag style are configured to yours.
Snacks & chips
Chips, nuts and crackers - consistent portioning and secure seals for retail distribution.
Rice & grains
Rice, beans and other grains packed efficiently; strong seals cut spillage in handling and transport.
Powders
Spices, flour, milk powder and coffee - accurate filling, consistent weight, minimal waste.
Liquids & sauces
Liquids, sauces and pastes with a matched filling system - hygienic filling, reliable sealing.
Frozen food
Frozen vegetables, fruit and seafood packed quickly and securely for cold storage and transport.
How it works
Six stages, one continuous cycle
1
Film unwind
A roll of flexible film feeds into the machine.
2
Forming tube
Film is shaped into a vertical bag to precise dimensions.
3
Vertical seal
Film edges are sealed to make a secure pouch.
4
Product fill
Powder, granules, liquid or solids dosed by the matched filler.
5
Horizontal seal
Top of the bag sealed - fresh and hygienic.
6
Cut
Bag cut from the film; the cycle repeats automatically.
Models & bag styles
Configured to your bag and your product
Six bag styles from the same machine; the frame size, dosing system and options are specified to your line.
Gusseted
Pillow
Stick pack
3-side seal
Doy pack
Quad pack
Model: Hayssen Ultima SV - how it is configured
Frame size
Sets the maximum bag: 203-406 mm wide, 203-711 mm long
Motion
Intermittent motion (Ultima SV); continuous-motion models on request
Dosing
Multihead weigher · auger filler · liquid filler - matched to your product
Film
Laminates and polyethylene; sealing system customised to the material
Guide
VFFS vs HFFS - which one fits your product?
Both form bags from roll film, fill them and seal them automatically. The difference is the orientation and the product types each suits best.
VFFS - vertical
Forms bags vertically; product drops in by gravity
Best for chips, nuts, rice, powder, granules, liquids, sauces, frozen vegetables
Bag types: pillow, gusseted, stick pack, 3-side seal, doy pack, quad seal
Compact vertical footprint
HFFS - horizontal
Forms bags horizontally; product is placed or pushed in from the side
Best for biscuits, bars, noodle cakes, soap, trays, medical items
Bag types: flow wrap (fin seal or lap seal)
Longer horizontal footprint
If your product flows or pours, VFFS is typically the right choice. If it has a fixed shape and cannot be dropped, HFFS is the better fit. Welpack supplies both VFFS and HFFS machines to cover the full range of primary packaging needs.
FAQ
Common questions
What is a VFFS machine?
A VFFS (vertical form fill seal) machine is an automated packaging system that forms bags from a roll of flat film, fills them with product and seals them in one continuous vertical process. It is used across food, pharmaceutical and industrial packaging.
What products can a VFFS machine pack?
Snacks, chips, rice, grains, powders, spices, coffee, frozen food, sauces, liquids, pet food, seeds and small industrial materials. The bag style and dosing system are configured to your product.
What is the difference between VFFS and HFFS?
VFFS drops product vertically into bags and suits free-flowing items like powders, granules and liquids. HFFS pushes product horizontally into flow-wrap bags and suits solid items like biscuits, bars and trays.
How does the machine form the bag?
Roll film is formed into a tube around the forming tube, sealed along the vertical edge, filled with product, then sealed and cut at the top and bottom.
How fast can a VFFS machine run?
Speed depends on the model and product. Welpack's Hayssen Ultima SV produces up to 100 bags per minute; actual speed varies with bag size, product type and filling-accuracy requirements.
Is it compatible with various film materials?
Yes. It seals laminates, polyethylene film and other heat-sealable materials commonly used in food and industrial packaging.
What bag styles can a VFFS machine produce?
Pillow bags, gusseted bags, stick packs, 3-side seal pouches, doy packs (stand-up pouches) and quad seal bags. The bag style is selected for your product and retail presentation.
Related machines
Build the rest of the line
The horizontal alternative, the upstream weigher and inline inspection - each links to its own machine page.
Horizontal Form Fill Seal Machine (HFFS Machine)
Flow-wrap for bars, biscuits and shaped product that cannot be dropped.
View machine Multihead Weigher Packing Machine
Fast, accurate dosing of granules and snacks feeding this bagger.
View machine Industrial Metal Detector Machine
Inline contaminant check after the bagger.
View machine Send us your product and bag size
We size the bagger and dosing system and quote - usually within 2 working days.